Modbus Server

The Modbus Protocol is a messaging structure. It is used to establish master-slave/client-server communication between intelligent devices. It is a de facto standard. The Modbus RTU specification defines the default communication protocol over serial lines. The Modbus TCP/IP specification takes the Modbus instruction set and wraps TCP/IP around it.

HSYCO’s MODBUS TCP SERVER I/O Server implements a Modbus TCP/IP server, allowing external Modbus clients to connect to HSYCO and perform any standard Modbus function.

This support is implemented as a simple Java API.

HSYCO Configuration

Add a MODBUSTCPSERVER I/O Server in the I/O Servers section of the Settings and set its parameters:

Communication

• IP Address: local IP address where to accept connections, leave blank to accept connection on any LAN port and IP address
• IP Port: TCP/IP port to use, leave blank to use default port 502. If you set the port, you should also set the IP address. The address 0.0.0.0 can be used to accept connections on all LAN ports.

if more than one MODBUSTCPSERVER I/O servers are defined they have to be on different ports or IP addresses.

High Availability

• Shutdown when inactive: defaults to false.

Options

ID	Default	Values	Description
connectionslog	false	true	log all connections and disconnects
		false	don't log connections
eventslog	false	true	if the general eventsLog option is also true in hsyco.ini, Modbus events for this gateway are written in the log files
		false	Modbus events for this gateway are not written in the log files, even if the eventsLog option is true in hsyco.ini
forcedevents	true	true	generate forced events on any write command
		false	generate events only on registers' data changes
maxconnections	128	> 0	maximum number of concurrent connections

Modbus Server Integration

The Modbus TCP Server is implemented as a multi-threaded socket server that can accept multiple concurrent connections.

There are no hard-coded limits to the number of concurrent connections and no idle time-out mechanism to disconnect connections that don’t do any traffic for a certain amount of time. A socket-level keepalive mechanism is in place to ensure that a socket thread is closed and resources freed if the client drops the connection without a graceful close.

It is the clients’ responsibility to ensure the correct handling of connections to the server.

Whenever a client sends a Modbus request to the HSYCO server, the Modbus TCP Server will execute a Java callback method passing the complete PDU as a byte array, and respond with a PDU based on the returned byte array or, if the callback method is not defined or returns null, it will execute the Modbus read or write function using its internal data tables.

Datapoints

The naming convention HSYCO uses for the events is closely related to the Modbus addressing standards and data types.

The data point names always begin with the same format: <ioserver_id>.unitid.address, where unitid is the Modbus slave device address, from 1 to 247, and address is the initial register address you are reading.

The supported public function codes are:

• 01: Read Coils
• 02: Read Discrete Inputs
• 03: Read Holding Registers
• 04: Read Input Registers
• 05: Write Single Coil
• 06: Write Single Register
• 15: Write Multiple Coils
• 16: Write Multiple Registers
• 22: Mask Write Register
• 23: Read/Write Multiple Registers.

These functions read and write data on four distinct data tables:

Table	Suffix	Object Type	Mode	Functions
Discrete Inputs	.di	Single bit	Read Only	02
Coils	.co	Single bit	Read Write	01 05 15
Input Registers	.ir	16-bit word	Read Only	04
Holding Registers	.hr	16-bit word	Read Write	03 06 16 22 23

Operations on Input Registers and Holding Registers tables support the following data types:

Type code	Description	Return range	Number of registers
ushort	unsigned short integer	0 ... 65535	1
uint	unsigned integer	0 ... (232 - 1)	2 (high word first)
ulong	unsigned long integer	0 ... (264 - 1)	4 (high word first)
short	signed short integer	-32768 ... +32767	1
int	signed integer	-231 ... (231 - 1)	2 (high word first)
long	signed long integer	-263 ... (263 - 1)	4 (high word first)
float	signed IEEE 754 floating point	+/- 2-149 ... (2-2-23)x2127	2 (high word first)

Discrete Inputs Data Table

The internal discrete inputs data table can be read by a Modbus client, and written locally to set the discrete inputs’ values.

ID	Value	R/W	Description
unitid.address.di	bit:0 bit:false bit:off	W	sets a single bit in the discrete inputs data table to off
	bit:1 bit:true bit:on	W	sets a single bit in the discrete inputs data table to on
	bits:<0|1|-... '-' characters in the sequence are skipped	W	sets multiple bits in the discrete inputs data table. The left-most bit in the sequence is the discrete input at <address>

Coils Data Table

The internal coils data table can be read or written by a Modbus client, and written locally to set the coils’ values.

ID	Value	R/W	Description
unitid.address.co	bit:0 bit:false bit:off	W	sets a single coil in the coils data table to off
	bit:1 bit:true bit:on	W	sets a single coil in the coils data table to on
	bits:<0|1|-...> '-' characters in the sequence are skipped	W	sets multiple coils in the coils data table. The left-most bit in the sequence is the coil at <address>
	subscribe	W	subscribes one coil at <address> for event notification
	subscribe:<n>	W	subscribes <n> consecutive coils starting at <address> for event notification
	0 1	R	the status of the coil at <address>. Events are generated, only for coils that have been subscribed, when the coil is written by a Modbus client, even if there is no change of value

The <n> value after subscribecoils: can also be a variable, that will be replaced with its numeric content.

Input Registers Data Table

The internal input registers data table can be read by a Modbus client, and written locally to set the registers’ values.

ID	Value	R/W	Description
unitid.address.ir	ushort:<value>	W	writes an unsigned short number to the input registers table
	uint:<value>	W	writes an unsigned integer number to the input registers table
	ulong:<value>	W	writes an unsigned long number to the input registers table
	short:<value>	W	writes a signed short number to the input registers table
	int:<value>	W	writes a signed integer number to the input registers table
	long:<value>	W	writes a signed long number to the input registers table
	float:<value>	W	writes a floating-point number using the IEEE Standard 754 representation to the input registers table
	hex:<value>	W	writes raw hex bytes to the input registers table
	bits:<0|1|-...> '-' characters in the sequence are skipped	W	writes 16 bits to a single register in the input registers table. The leftmost bit is the MSB

Holding Registers Data Table

The internal holding registers data table can be read or written by a Modbus client, and written locally to set the registers’ values.

ID	Value	R/W	Description
unitid.address.hr	ushort:<value>	W	writes an unsigned short number to the holding registers table
	uint:<value>	W	writes an unsigned integer number to the holding registers table
	ulong:<value>	W	writes an unsigned long number to the holding registers table
	short:<value>	W	writes a signed short number to the holding registers table
	int:<value>	W	writes a signed integer number to the holding registers table
	long:<value>	W	writes a signed long number to the holding registers table
	float:<value>	W	writes a floating-point number using the IEEE Standard 754 representation to the holding registers table
	hex:<value>	W	writes raw hex bytes to the holding registers table
	bits:<0|1|-...> '-' characters in the sequence are skipped	W	writes 16 bits to a single register in the holding registers table. The leftmost bit is the MSB
	subscribe:ushort	W	subscribes an unsigned short at <address> for event notification
	subscribe:uint	W	subscribes an unsigned int starting at <address> for event notification
	subscribe:ulong	W	subscribes an unsigned long starting at <address> for event notification
	subscribe:short	W	subscribes a signed short integer at <address> for event notification
	subscribe:int	W	subscribes a signed int starting at <address> for event notification
	subscribe:long	W	subscribes a signed long starting at <address> for event notification
	subscribe:float	W	subscribes a floating-point number using the IEEE Standard 754 representation starting at <address> for event notification
	subscribe:hex	W	subscribes a single register at <address> for event notification using the hex notation
	subscribe:bits	W	subscribes the 16 individual bits of a single register at <address> for event notification
	data type value	R	the decimal or hexadecimal value of the data type at <address>. Events are generated, based on subscribed data types and addresses, when the data is written by a Modbus client, even if there is no change of value
unitid.address.hr.<n> <n> from 1 to 16; <n>=1 is the LSB of first byte; <n>=8 is MSB of first byte; <n>=9 is LSB of second byte; <n>=16 is MSB of second byte	0 or 1 bit value	R	the individual bits of a holding register at <address>. Events are generated, for bits subscriptions only, when the data is written by a Modbus client, even if there is no change of value

Java Callback Methods API

ModbusEvent

static byte[] ModbusEvent(String name, String InetAddress addr, int unitid, byte[] pdu)

This event is triggered by any valid Modbus request from a client connected to the IP address and port of the HSYCO’s Modbus server, and can override the default server’s response.

This method should return a valid PDU, that will be sent back to the client. If the method returns null, the server will perform the Modbus function on its internal data tables.

Parameters:

• name - the I/O Server name
• addr - the client’s address
• unitid - the Modbus unit id set in the client’s request
• pdu - the full PDU byte array, starting with the function code.

Examples

Subscribe request

Subscribing in required whenever you need to generate ad IO event for a specified register. For example writing:

io modbusserver.connection = online : io plc.1.1.hr = subscribe:bits
io modbusserver.connection = online : io plc.1.2.hr = subscribe:short

means that every time the registers 1 or 2 of the modbus unit with address 1 are changed the corresponding IO event is generated.

Write on the modbus table

Here's and example of how to write a value in the modbus server registers table.

$value : io modbusserver.1.500.hr modbusserver.1.501.hr modbusserver1.502.hrmodbusserver.1.503.hr modbusserver.1.504.hr modbusserver.1.505.hr = "int:"$value, log = "MODBUS SERVER WRITE!!”

Read Coils request

public static byte[] ModbusEvent(String name, InetAddress addr, int unitid, byte[] pdu) throws Exception {
	int registerAddress, quantity;
		
	if (unitid == 1) {
		if (pdu.length == 5 && pdu[0] == 1) {
			registerAddress = ((pdu[1] & 0xff) << 8) + (pdu[2] & 0xff);
			quantity = ((pdu[3] & 0xff) << 8) + (pdu[4] & 0xff);
			if (quantity == 1) {
				if (registerAddress % 2 == 0) {
					byte[] returnPDU = {0x01, 0x01, 0x00};
					return returnPDU;
				} else {
					byte[] returnPDU = {0x01, 0x01, 0x01};
					return returnPDU;
				}
			}
		}
	}
	return null;
}

This quite useless code segment will respond to a Read Coils Modbus request to read a single coil value from unit 1. The response will be 0 when the requested coil address is an even number, and 1 for odd address numbers. The callback will respond with an exception PDU with exception code 04.

Release Notes

3.4.0

• added support for function 23, Read/Write Multiple Registers
• new option forcedevents, set to false to generate events only on registers' data changes. Default is true
• new option connectionslog, set to true to log all connections. Default is false
• new option maxconnections, sets the maximum number of concurrent connection. Default is 128

3.3.0

• initial release version

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